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All That You Need to Know About Diamond Grinding Cup Wheels

by - August 20, 2019

The construction industry is transforming immensely, and there is the inclusion of different kind of tools and equipment that makes the task easy and simplified. Grinding of concrete and creating smooth surfaces demand implementation of special kind of tools which have diamond grinding cup wheels. These grinding wheels are specially designed to create an effective finish. In this blog, we unfold certain details about the diamond grinding wheels. 

What Are Diamond Grinding Cup Wheels? 

These are a metal-bonded diamond tool that comes with diamond segments fused on a steel wheel body. The shape of the same resembles a cup. Thus, it has the name cup wheels. These wheels are mounted on concrete grinders to grind masonry materials like granite, marble or concrete.  

Key Components of Diamond Wheels 

Diamond Grinding Cup Wheels Has Three Main Components:  

#1.    Segments: These are small blocks of diamond material
#2.    Plate: The segments are attached to the solder.
#3.    Cup: The solder is further connected to the spinning wheel or plate.  

The Plate or Cup has holes in it; this is to allow easy passage of air, thereby aiding the process of grinding.  The cup may vary from company to company, so when you are going for the purchase of the diamond grinding cup wheels, make sure that you do check the quality and other specification before buying them. 

Process of Manufacturing of Diamond Grinding Cup Wheels: 

When It Comes to The Point of Manufacturing the Diamond Grinding Wheels, Then the Two Common Processes Are Used:

#1. Hot Pressing: the technique is to sinter the diamond stone portions in the molds straightforwardly. This process is performed under pressure. After this, the diamond segments are attached to the grinding wheel body using high-frequency welding or; laser welding.  

#2. Cold Pressing: Another way to manufacture the diamond grinding wheels is using the cold pressing method. In this method, there are two layers, the working layer, which contains diamond and the transitive layer, which does not have diamonds, are pressed on the wheel. First, the professionals start with the working layer followed by the transitive layer. This is done directly on the grinding wheel body, and the segments are connected with the wheel through slots or teeth.  Finally, the grinding wheel is sintered into the furnace without pressing. 

Where the Diamond Grinding Cup Wheels Are Used? 

As Mentioned Above, These Tools Are Used for Grinding Concrete. Some of The Common Usages of These Grinding Tools Are as Follows:

All these tasks are an integral part of any construction work. Let's see how diamond grinding wheels help in the same.  

#1. Removal: The first step in the construction process is leveling, which involves removing of grit or other materials from the wall. Here the diamond grinding wheel can be used to level the walls or surfaces by removing the extra materials. Make sure that you use a good quality grinding wheel for the same.  

#2. Leveling: Make sure that you use the large segment wheels.  These have a longer lifespan and hence are more preferable. The large segment functioning depends on the bond and pressure of the machine against the floor. Ask your construction company about the same. Most of the reputed firms make use of quality products to guarantee a quick and effective outcome.  

#3. Pre Polish: After the removal of paint, glue, and other materials, leveling is done using the larger segment is grinding wheel. These offer the lesser cutting ability, thus making it easy for the user to level the surface without cutting and making it ready for pre-polishing.  

Today people are looking for tools which are faster and effective. choosing the right diamond grinding cup wheels ensures that you can achieve the desired result in the given time frame and that too without comprising on the effectiveness of the results.

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